The Value of Predictive Maintenance
With infrared predictive maintenance, inspections will gather relevant, real-time data on the condition of the equipment being inspected. The comprehensive reports with detailed findings and thermograms are then stored in a secure, cloud-based client portal that you can access at any time. Data from the inspection can be used to predict when parts need to be repaired or replaced. To minimize disruption and increase safety, Infrared Predictive Maintenance Program infrared predictive maintenance inspections are performed while equipment is operating under full load.
Ultimately, the goal is to transition maintenance resources away from emergency repairs and into scheduled inspections of the facility's electrical, mechanical, steam, and PV equipment. Inspections take less time than repairs, especially if done with a thermal imager (infrared camera).
Cost Savings
Studies by the Federal Energy Management Program (FEMP), estimate that a properly functioning predictive maintenance program can provide a savings of 30 % to 40 % over reactive maintenance. Other independent surveys indicate that, on average, applying infrared thermography to predictive maintenance programs results in the following savings:
- Return on investment: 10 times
- Reduction in maintenance costs: 25 % to 30 %
- Elimination of breakdowns: 70 % to 75 %
- Reduction in downtime: 35 % to 45 %
- Increase in production: 20 % to 25 %
National Fire Protection Association (NFPA) 70E requires that all personnel be educated about the risks they face when working near electrical equipment. Personal protective equipment (PPE) must also be made available to minimize the risk if an accident should occur. For thermographers, PPE generally includes flash-resistant clothing and a face shield. The Occupational Safety and Health Administration OSHA 29 CFR, 1910 Subpart S Electrical and Subpart I Personal Protective Equipment Safety standards cover electrical systems, safe work practices, and maintenance requirements. ISO 6781 International Standards Organization (ISO) (American National Standards Institute) discusses thermal insulation, qualitative detection of thermal irregularities in building envelopes, and infrared methodology. ASTM International http://www.astm.org ASTM E 1934, 1213, 1311, 1316, and 1256 Standard guide for examining electrical and mechanical equipment with infrared thermography, lists thermography practices and certifications standards. Also reference ASTM 1060 and 1153.